Skin-Foam-Skin CAT6A-8 LAN Cable Making Machine Physical Foaming Insulation Machine

Get the Skin-Foam-Skin CAT6A-8 LAN Cable Making Machine Physical Foaming Insulation Machine from our factory. High-quality equipment for efficient cable production.
Request a Quote

PRODUCTS DETAILS

  • Overview
  • Application
  • Product Parameters
  • Main Components
  • Production Process
  • Packaging & Shipping
  • Our Advantages
  • Our Focus
  • FAQ
Overview

Basic Info.

Model NO.
HH-PF-30+60+40(+25)
Certification
CCC, RoHS, ISO, CE
Warranty
12 Months
Screw
Single-Screw
Wire Inlet Diameter
2.6~3.0mm Annealed Copper Wire
Wire Drawing Outlet
0.4~0.8mm
Wire Drawing Elongation
18~28%
Insulation O.D. Tolerance
0.001mm
Ovality Tolerance
0.001mm
Foaming Material
Solid LDPE , MDPE , HDPE
Insulation Type
Foaming Insulation
Foaming Structure
Skin-Foam-Skin (Optional with Stripping)
Foaming Ratio
30~70%
Concentricity
Over 95%
Take-up Bobbin Size
Od500mm*W300mm*Bore Diameter56mm (or Customzied)
Mechanical Speed
1800m/Min
Line Speed
800~1200m/Min
Total Power Consume
192kw
Overall Dimension
4600*3200*2600mm
Transport Package
Plastic Package
Specification
CE ISO SGS
Trademark
HOOHA
Origin
Dongguan
HS Code
8479400000
Production Capacity
6 Sets/Month

Packaging & Delivery

Package Size
4600.00cm * 3500.00cm * 3500.00cm
Package Gross Weight
12000.000kg

Product Description

Skin-Foam-Skin CAT6A-8 LAN Cable Making Machine Physical Foaming Insulation Machine 
Intermediate wire drawing + skin-foam-skin physical foaming insulation extruder line

Application

Intermediate wire drawing + skin-foam-skin 40+60+30 physical foaming high speed insulation  tandem line  is apply to producing high end data cable such as cat5-cat8 , also all kinds of high frequency specialized cable that involved foaming insulation.
Also suitable for manufacturing other high frequiency data cable such as coaxial cable .

Skin-Foam-Skin CAT6A-8 LAN Cable Making Machine Physical Foaming Insulation Machine
Skin-Foam-Skin CAT6A-8 LAN Cable Making Machine Physical Foaming Insulation Machine
Skin-Foam-Skin CAT6A-8 LAN Cable Making Machine Physical Foaming Insulation Machine
Skin-Foam-Skin CAT6A-8 LAN Cable Making Machine Physical Foaming Insulation Machine

Sampling product : 

Skin-Foam-Skin CAT6A-8 LAN Cable Making Machine Physical Foaming Insulation Machine
Skin-Foam-Skin CAT6A-8 LAN Cable Making Machine Physical Foaming Insulation Machine
Skin-Foam-Skin CAT6A-8 LAN Cable Making Machine Physical Foaming Insulation Machine

Product Parameters

No. Item Figure
1 Inlet wire diameter  2.6-3.0mm annealed copper wire;
2 Outlet wire range  0.40-0.8mm;
3 Copper wire outer diameter tolerance  ±0.001mm
4 Copper wire ovality tolerance  ±0.001mm
5 Copper wire elongation range  18%-28% 
6 Maximum insulation diameter  3.0mm
7 Insulation type  Solid LDPE , MDPE , HDPE 
8 Foaming strucutre  Skin-foam-skin (optional with strip)
9 Foaming material brand recommend DOW HDPE Wire Cable DGDK-6923 NT "American brand"
Borealis PE HE4873 "Austria brand"
Tianshui Wanwei HDPE "Chinese brand"
10 Inner skin DOW HDPE Wire Cable DFDA7540 NT "American brand"
Ube Industries No. 180 "Japanese brand"
11 Outer skin DOW HDPE Wire Cable DGDK3364 NT "American brand"
12 Master batch Wilson color , 1:100
13 Maximum foaming ration : 70%
14 Design mechanic speed 1800m/min
15 Line speed Skin-foam-skin 800-1200m/min ,
solid insulation 1200-1500m/min
16 Insulation outer diameter index Solid < 0.3mm , ±0.006mm within average .
Foaming < 0.3mm , ±0.02mm within average
Foaming > 0.3mm , ±1% within average .
17 Capacitance stability of foamed insulated core wire Rated capacitance 
C(PF/m)< 200 PF/m < ±2 PF/m
C(PF/m)< 200 PF/m < ±1%
18 Concentricity  95%(diameter ≤1.5mm)
19 Take-up bobbin size OD500mm*W300mm*bore diameter56mm;
20 Total power about 190kw;
21 Production line height of center 1000mm;
22 Production line overall dimension (L*W*H) 4600*3200*2600mm;
23 Production line color RAL5015 (customer appointed available)

Main Components

1. ZLT200/17 Intermediate wire drawing machine with annealer

Skin-Foam-Skin CAT6A-8 LAN Cable Making Machine Physical Foaming Insulation Machine
No. Item Figure
1 Number of die max 17
2 Drawing coefficient of elongation 1.25
3 Copper wire elongation 18-28%
4 Diameter of drawing tower Ф200mm
5 Constant speed wheel diameter Ф200mm
6 Drawing machine drive motor 55KW
7 Drawing lubricate way spray type
8 Drawing die outer diameter Ф28mm
9 Drawing die size Ф25mm*8mm
10 Wire through system wire through wheel groove is use ceramic coating, drawing  cone material is zirconia
11 Annealing power 800A
12 Annealing conductive nickel ring integral type, not nickel strap matching
13 Preheat power 400A
14 Preheat traction motor 7.5KW


2. HH-60 Physical Foaming MainMachine
Skin-Foam-Skin CAT6A-8 LAN Cable Making Machine Physical Foaming Insulation Machine
No. Item Figure
1 Screw diameter  60 mm
2 L/D ratio 36:01:00
3 Screw rotating RPM 20-120 rpm/min
4 Material of cylinder and screw 38CrMoAl nitrogen treatment
5 Heating section 7 section 
6 Heating power 18Kw
7 Cooling zone 7 with Air cooling formula for
8 Cooling method Water cooling
9 Transmission motor power  45Kw
10 Heating system module Temperature control (control accuracy±1ºC)
11 Solution flow pressure sensor Equipped
12 Vacuum suction device Equipped
13 Drying device 75kg
14 Temperature setting protection Low temperature protection- while extruder machine not reach to the setting temperature the screw will not normal running
 
3. Imported triple layer crosshead (Swiss) 
Skin-Foam-Skin CAT6A-8 LAN Cable Making Machine Physical Foaming Insulation Machine
No. Item Figure
1 Model Microdia 9000-10 MFLEX SFS+S 4EX
2 Centering method self-centering
3 Maximum inlet diameter 5mm
4 Maximum outlet diameter 7mm
5 Place of origin Swiss
6 Configuration 1* Cross head body
3 * flow splitter
4 * Pneumatic bypass with heating device ,
1 set of tool box for disassembly and cleaning .
4. Full automatic changeover dual bobbin spooler 
Skin-Foam-Skin CAT6A-8 LAN Cable Making Machine Physical Foaming Insulation Machine
No. Item Figure
1 Take-up bobbin size  Ф500*300*Ф56mm
2 Disk dynamic balance class  G6.3
3 Max. line speed  1800m/min
4 Take -up machine speed adjusted by pneumatic accumulator and synchronous with main machine speed.
5 Bobbin changeover rate  above 99%
6 Bobbin load and unload type  Automatically inlet and outlet bobbin, automatically load and unload bobbin.
7 Traverse pitch  online adjustable.
8 Take up drive  DC 11KW
9 Traverse drive motor  0.75kw servo motor
10 Take-up stand drive motor  0.18kw AC motor
11 Wire thread type  wire thread wheel groove use ceramic coating process.
(While machine switch over the bobbins, it will automatically protect the wire function of the end part to make sure the full wire bobbin cannot broken by the beginning of wire part.)


Customer review
Skin-Foam-Skin CAT6A-8 LAN Cable Making Machine Physical Foaming Insulation Machine
Skin-Foam-Skin CAT6A-8 LAN Cable Making Machine Physical Foaming Insulation Machine
Skin-Foam-Skin CAT6A-8 LAN Cable Making Machine Physical Foaming Insulation Machine

 

Production Process

Skin-Foam-Skin CAT6A-8 LAN Cable Making Machine Physical Foaming Insulation Machine

Skin-Foam-Skin CAT6A-8 LAN Cable Making Machine Physical Foaming Insulation Machine

 
 

Packaging & Shipping

Streatchable PE film wrapped, wooden frame packed, loaded into container for shipping. Special packaging way as per discussed.
Skin-Foam-Skin CAT6A-8 LAN Cable Making Machine Physical Foaming Insulation Machine

Our Advantages


Skin-Foam-Skin CAT6A-8 LAN Cable Making Machine Physical Foaming Insulation Machine

Our Focus

1.Quality, our engineers work with service colleagues to learn more about customer feedback and improve our machines accordingly.
2.Customers' comfortable purchasing experience.We pay attention to the actual needs of customers, and hope to bring customers high-efficiency products and intimate service, our services cover pre-sales and after-sales, committed to let customers save time and cost, and reduce worries
3.Customers' success.We not only focus on the sales of products, but also pay attention to the development of our customers. We pursue growing together with customers by providing long-term support and suggestions to help them achieve success.
4.Supply more environmentally friendly products.
5.Give back to the community and help more people.


Skin-Foam-Skin CAT6A-8 LAN Cable Making Machine Physical Foaming Insulation Machine

FAQ

Q1:What is your main brands for the electrical and mechanical parts?
A:Oversea famous brand such as German siemens motor, Japanese nsk bearing and yaskawa inverter etc.
 
Q2:What is your difference with other suppliers?
A:What we could offer to other customer is not only the machine itself, also we could offer: factory design, production process
design , QC control, talent training, assist machine and raw material offering .

Q3:What's the payment terms?
A:T/T,30% deposit and 70% balance before delivery, can be negotiable also.

Q4:How long the guarantee ?
A: One year and charge for repair in the whole life.

Q5: Do you have a video to show the machine running ?
A. Yes , we have,our youtube channel : tiezhong chi

 

Contact us

Please feel free to give your inquiry in the form below We will reply you in 24 hours